Product Recovery Study For Fill Finish Applications

In aseptic biopharmaceutical manufacturing, the fill-finish step is a critical juncture where sterile drug products are transferred into final containers. Surge bags play a pivotal role in this process, acting as header bags that hold the product before it enters the filling manifold. Their performance directly impacts product recovery, sterility, and overall process efficiency. Yet, common issues like leakage and poor drainage can lead to up to 10% product loss—translating to millions in lost revenue annually for large-scale manufacturers.

Selecting the right surge bag involves more than just volume and material compatibility. It requires a focus on flow dynamics, sterility assurance, and drainage performance. A simple drainage test can reveal how effectively a bag retains and delivers liquid, offering a practical way to evaluate its contribution to product recovery.

Explore how Thermo Scientific™ Fill Finish surge bags are engineered to meet these demands, outperforming alternatives in drainage efficiency and product recovery.